In pursuit of excellency in research
In pursuit of excellency in research
Established in 1990 , have been delivering solutions to Health, mechanical, process and laboratory instrumentation in Kuwait. AMICO’s dedication to advanced technology and clients’ satisfaction enables a strong, diversified and satisfied clientele in oil, health, petrochemical, gas, water, power, medical and scientific research laboratory sectors.
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Purite has developed a range of advanced water purification units to provide purified water consistently and reliably for all laboratory applications. Purite works with laboratory technicians to meet the challenges presented by ever-changing working practices and new product research and development.
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Pharma Test supplies and supports a world wide market with hardware and software products which find application in the development, formulation and quality assurance departments for the production of tablets, capsules, suppositories, ampoules and various other solid dosage forms.
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Innovative steam boilers – safe and energy-efficient We invite you to benefit from the CERTUSS rapid and highly efficient steam generators built according to the tried-and-tested water tube boiler principle. The output level depends on your individual requirements: Single steam generators with steam outputs from 8 - 1,800 kg/h or multiple steam boiler plants up to 10,000 kg/h.
Rapid steam generators: Fastest steam availability through shortest heating-up phases.
Combustion a la carte: Gas, oil and combination combustion or electrically-heated steam boilers.
Space-saving: Thanks to the vertical design of our steam generators.
Maximum operational safety and energy efficiency: Through the water tube boiler principle.
Your savings potential: Reduced energy requirement through flexible output adjustment.
The type of design makes the difference
The rapid steam generators from CERTUSS are solely water tube boilers. Or put more precisely: forced flow boilers.
The pressure system consists of a heated coiled tube. The feed water is supplied through a piston pump. Within the pipe system of a forced flow boiler the evaporation process of the fed water is not circulating, but rather in one direction. With this design we offer you a safe technology that furthermore convinces through high energy efficiency and high performance.
Flexible adjustment to the steam requirements
Rapid steam generators from CERTUSS adjust flexibly to the required steam output. In this design the amount of feed water fed from the feed water tank into the pipe system corresponds at all times to the actual steam output required for the application.
Patented 3-fold air insulation
Clean combustion air drawn in from above counteracts the trapped heat from the combustion chamber. The air circulates into three chambers (main combustion chamber, inner air insulation, outer air insulation). Further insulation materials become superfluous. CERTUSS steam generators offer a maximum of operational safety and reliability.
Vertical design
The heating system is designed to be vertical at all CERTUSS steam generators. This ensures even heat distribution to the pipe system. In the case of a horizontal type the own thermal lift of the heating flame opposes this.
Residues inevitably arising during the combustion of oil and gas such as dust, etc. are carried away with the exhaust gas at a vertical pipe system. They fall to the boiler bottom. There they can be removed easily as required through an easily accessible opening for cleaning. By contrast, in the case of horizontal heating systems the residues result in deposits on the pipe. There cleaning at short intervals becomes necessary. The horizontal design then makes it necessary to tediously pull out the complete heating system.
The vertical positioning of CERTUSS units offers the further advantage of easily accessible maintenance. In addition, the vertical design makes complete emptying possible if the danger of frost arises.
High energy efficiency – high effectiveness
The energy efficiency of the steam generators from CERTUSS is already visible in the heating-up phase. Full steam output is reached within a maximum of 5 minutes after a cold start. An extremely high degree of efficiency of up to 98 percent at simultaneous usage of an Economiser is achieved through the patented 3-fold combustion air preheating.
Adjustment of the steam output in the operating cycle
At almost all applications the steam requirement fluctuates during the course of operation. The pressure system of the steam generators from CERTUSS respond to this. Thanks to the design as a forced flow boiler as well as the electronic combustion management and the pilot burner system, the output is adjusted immediately to the respective application.
The modulating output adjustment of CERTUSS makes steam available in peak load times just as reliably as during phases with lower steam requirements.
Energy efficiency through low water volume
In the rapid steam generator small water quantities are heated up energy-efficiently.
Thanks to the design as water tube boiler the heating up phase is very short. Emission losses from the coil tube are lower than in ordinary water chamber boilers. In them larger volumes have to be heated up that furthermore lose more energy through the water surface.
3-fold combustion air preheating
The patented air insulation with heat recycling and preheated combustion air differs from all the other systems and designs. Clean combustion air is drawn in from above. This air counteracts the trapped heat from the combustion chamber. Thanks to the combustion air preheating, a combustion-specific degree of efficiency that is unusually high for steam generators is achieved. The burner cuts in earlier.
The air circulates through a 3-chamber system consisting of a main combustion chamber, inner insulation and outer insulation. Emission losses are minimized through the 3-fold air insulation.
Heat recycling through steam dryer
Additional recycling of heat is achieved through the steam dryer of the CERTUSS supply unit CVE.
Heat recycling through steam Economiser
The highest degree of efficiency is achieved through the additional heat recycling of the flue gas.
The gas, oil or combination combustion steam generators from CERTUSS are equipped with high-performance Economisers. Resulting in a degree of efficiency of up to 98 percent.
TC series – operable via touch control
The TC series with intuitively operable touch screen display gives you an innovative control system and remote control of your steam plants.
Manually...
Simple, self-explanatory operation via a graphical user interface on a 7" touch screen. Start and shutdown automatic systems are supported graphically. All the operating and fault messages as well as service instruction are displayed visually in all the desired languages.
or automatically...
The optional Thermotimat-control unit from CERTUSS allows fully automatic operation free of supervision for 72 hours.
or via remote control
At the TC series remote controlling via a central control system / building services control system or an external pulse is also just as possible as the display and transfer of operating and fault messages via Ethernet, CAN bus or PROFIBUS, as well as remote programming via a GSM modem.
Installation exactly where the steam is required
Is the available space in your boiler house limited or do you want to use the installation surfaces more efficiently? Then the compact CERTUSS steam generators are the solution.
Space-saving & safe
Thanks to the special design space-saving and safe installation in working areas is possible. A separate boiler house with long pipelines from the steam boiler to the consumer is no longer required. Whereas boilers of other designs (water chamber boilers) require a foundation or pedestal, no foundation is necessary for CERTUSS steam generators.
The vertical design is based on physical knowledge and in addition to the reduced space offers the advantage of easy access for maintenance. This can usually be carried out by the owner-operators themselves under reduced costs.
The boilers are not a potential hazard in the working area because, in contrast to water chamber boilers with their large water volumes, only a small amount of water is heated up in the coiled tube of the CERTUSS steam generators.
CERTUSS steam generators do not become hot thanks to their insulating air chambers. Additional insulation is not required.
Quiet operation thanks to noise insulation: Suction noises, as is normally in the case at burners, have been eliminated at CERTUSS steam generators through the type of air routing. Vibrations are avoided through elastic fastening of the aggregate.
Installation conditions
In accordance with the European Pressure Equipment Directive 97/23 EC the CERTUSS steam generators are classified as Category I, II or III depending on the operating overpressure. They have been tested in accordance with the EC type examination. Installation and operation of boilers with a steam output up to 850 kg/h do not require a permit in Germany.
The initial commission is carried out by the experienced technical CERTUSS customer service.
The steam generators are adjusted optimally to the operating conditions and the operating personnel is instructed thoroughly. The technical values are documented for future verifications – also for official authorities, for example the flue gas engineer/chimney sweep. This also includes the clear marking of the correct measuring points. Have your offer drawn up for the commissioning process.
Initial and recurring tests are to be carried out either by the CERTUSS customer service as a qualified person or by an approved inspection agency such as the TÜV, depending on the steam generator
PRODUCTS
Electric steam generators E 6 M - E 72 M
The electrical steam generators E 6 M - E 72 M from CERTUSS offer you impressive output in 14 different output sizes. They are compact, economical and have a high output. All electrical versions do not require a permit for installation and use in Germany.
Heating
Electrical heating rods
Steam output
8 – 97 kg/h
Electric steam generator E 100
The electrical steam generators E 100 from CERTUSS offer you impressive output in two output capacities of 100 - 120 kW heat output. They are compact, economical and have a high output. All electrical versions do not require a permit for installation and use in Germany.
Heating
Electrical heating rods
Steam output
135 – 160 kg/h
Junior 80 - 400 TC
The small steam boilers of the Junior 80 - 400 TC series are completely equipped, ready-to-operate, electronically controlled rapid steam generators with all safety devices for burner technology, pressure and temperature.
With a height of only 1.5 m and 0.7 m width the Junior 80 TC steam boiler can be erected even in small spaces.
Combustion
Oil or gas
Steam output optionally
80 - 120 kg/h
150 - 200 kg/h
250 - 400 kg/h
Universal 500 - 1800 TC
The new generation of a proven series. The CERTUSS Universal 500 - 1800 TC steam generators are characterized by the immediate modulating output adjustment and the simplified operation. TC is the abbreviation for Touch Control.
CERTUSS steam generators of the Universal series with oil, natural-gas or combination combustion are manufactured in four sizes. Individually or combined they meet all requirements and dispose of lightened official installation conditions in Germany.
Combustion
Oil, gas or a combination
Steam output optionally
500 - 600 kg/h
700 - 850 kg/h
1,000 - 1,300 kg/h
1,500 - 1,800 kg/h
Universal 700 - 1800 SC
CERTUSS steam generators of the Universal SC series with oil, gas or combination combustion are manufactured in three sizes. Individually or combined they meet all requirements and dispose of lightened official installation conditions in Germany.
The SC series provides you with a simple overview of the operating states through the installed CERTOMAT system.
Combustion
Oil, gas or a combination
Steam output optionally
700 - 850 kg/h
1.000 - 1.300 kg/h
1.500 - 1.800 kg/h
Steam generator incl. supply unit (CVE)
Our steam generators are available on request as a ready-to-operate steam boiler plant: CERTUSS steam generator plus CERTUSS supply unit CVE.
All components for the water supply and water conditioning of the CERTUSS steam generator are included in the complete steam plant.
More information on the components of the CERTUSS water supply unit (CVE)
Your advantages with a complete steam plant
The CVE supply unit is compatible with all the CERTUSS steam generators. In addition to the CERTUSS supply unit as a ready-to-operate boiler house installation on a basic frame, we also offer a complete container installation on request. Depending on the desired steam output a multiple steam boiler plant may be suitable for you.
Multiple steam boiler plants for high steam requirements
A multiple steam boiler plant from CERTUSS consists of several steam boilers connected in series plus the CVE supply unit. With a multiple steam boiler plant from CERTUSS you profit from a highly flexible steam supply through cascading. The CERTUSS steam generators interconnected in a steam system act respectively as the lead boiler for the base load or as the standby boiler for peak load periods.
For steam outputs of up to 10,000 kg/h
Efficiency across the entire output range